Pressure Vessel Design and Engineering
T BAILEY LLC supports the full project lifecycle as a pressure vessel manufacturer and engineering partner, working with experienced design engineers to ensure every custom pressure vessel meets specifications, code requirements, and budget targets.
Our team handles everything from preliminary planning and conceptual design through performance and strength calculations, cost recommendations, and final CAD modeling.
This integrated approach ensures that design intent is carried seamlessly into fabrication, reducing rework and supporting compliance with ASME and industry-specific requirements.
Pressure Vessel Fabrication Process
T BAILEY LLC’s pressure vessel manufacturing team follows a structured production process on every build:
- Cut and etch the steel plate using CNC plasma cutting machines
- Roll the plate into cylinders of the required diameter
- Weld the longitudinal seam of each cylinder
- Attach heads and join cylinders to form the vessel shell using single or tandem welding manipulators
- Cut nozzle openings and install nozzles
- Attach hardware, lifting devices, structural supports, ladders, platforms, and accessories per customer specifications
- Submit the completed vessel to rigorous testing and quality control inspection
Circumferential seams are completed using submerged arc welding for strong, consistent joints, and each step is documented to maintain full traceability throughout this industrial pressure vessel fabrication process, reinforcing the same standards applied across our full range of steel fabrication projects.
Testing and Quality Control
Quality control is central to T BAILEY LLC’s pressure vessel fabrication services. Our Director of Quality Assurance oversees a comprehensive testing program to ensure every vessel meets ASME code requirements and project specifications:
- Visual inspection and step-by-step process monitoring
- Radiographic (RT), Ultrasonic (UT), Dye Penetrant (PT), and Magnetic Particle (MT) testing
- Heat treating, stress relieving, hardness, and impact testing
- Positive Material Identification (PMI)
- Leak testing and hydrostatic testing up to 2,500 psig
- Soluble salt testing, environmental monitoring, and reporting
- Blast and lining profile measurement, dry film thickness, and adhesion testing
- Lining continuity (holiday) testing
We ensure each vessel is fully compliant and ready for safe operation, consistent with the standards applied across our industrial fabrication and construction services. As experienced ASME pressure vessel fabricators, we provide full traceability and documentation prior to shipment.
Coatings and Surface Protection
T BAILEY LLC performs all blasting and coating work in-house at our AISC-certified facility, eliminating the need to transfer your steel pressure vessel fabrication project to a separate contractor. Every vessel begins with a thorough prewash per SSPC SP1 to remove oils, soluble salts, and surface contaminants, followed by machine or manual blasting to achieve the required surface profile.
From there, we apply the appropriate coating system based on the vessel’s service environment, including thermal spray metallizing with aluminum or zinc, as well as high-performance epoxy, urethane, enamel, and vinyl ester coatings through our specialized industrial coatings services. Coating work begins early in fabrication and continues through completion, ensuring consistent protection across every surface. This improves coating performance, extends service life, and eliminates the delays and quality risks of outsourcing to third-party providers
Shipping and Logistics
T BAILEY LLC’s facility is located near the deep-water port at Anacortes, a rail spur, and a major interstate, giving clients flexible delivery options for pressure vessel fabrication near them or across the country:
- Truck: In-house drivers handle local deliveries; for longer distances or oversized loads, we coordinate with experienced third-party carriers
- Barge: For projects in Alaska, Hawaii, or any site with water access, we arrange barge or steamship delivery
- Rail: Access to a rail spur enables shipment throughout the continental United States and Canada
T BAILEY LLC provides a cost analysis so clients can select the most efficient shipping option for their job site and schedule.
Partner with T BAILEY LLC for Pressure Vessel Fabrication
T BAILEY LLC delivers pressure vessel fabrication services backed by ASME certification, in-house coatings, rigorous quality control, and decades of industrial experience. From initial design through final delivery, our team provides a streamlined, single-source solution supported by our full-service steel fabrication capabilities.
Contact T BAILEY LLC to discuss your project specifications, production timeline, and shipping requirements.