Industrial Tank Repair & Maintenance Services

Shop-Built And Field-Erected Steel Tank Repair

Field-Erected Steel Tank Repair

T BAILEY LLC repairs, maintains, and modifies steel storage tanks already in service. Since 1991, we have handled industrial tank repair for operators who need an asset back in production on a fixed schedule.

Our crews work where the tank stands, often on sites with poor soil, difficult foundations, or hours from the nearest supplier. When a repair calls for new steel, we cut and roll the plate at our Anacortes, Washington shop and deliver it ready to install.

Tank Repair and Maintenance Services We Provide

Our tank repair services cover vertical and horizontal tanks, aboveground storage tank repair on API and UL-listed units, potable and municipal water tanks built to AWWA D100, petroleum and fuel storage, and chemical and wastewater tanks. Shop-built or field-assembled, the tank repairs it needs now govern the work.

When an asset reaches the end of its life, we build the replacement through our field-erected tanks and vertical storage tanks lines. The sections below cover the categories accounting for most of our storage tank repair work.

Inspection-Driven Repair Planning

steel tanks

Before we scope a repair, we ask that an independent inspection firm examine the tank. Depending on type and service, that crew may include API 653, AWWA D100, and NACE Level II or III inspectors, plus ASNT Level II technicians taking ultrasonic thickness readings.

That report is what we plan from. It establishes where metal loss has occurred, how much section remains, and which repairs are code-required, so your approved scope is built on measured wall thickness and documented findings. Frameworks such as the EPA’s tank inspection, repair, and maintenance requirements are built around documented inspection driving documented repair. Planning storage tank repair and maintenance this way keeps your scope defensible under regulatory review.

Corrosion Repair and Tank Floor Restoration

Corrosion Repair

Corrosion concentrates in two zones that fail differently, the vapor space over the stored product and the tank floor. In the vapor space, older tanks often have roof plate seams and overlapping plate laps that were never seal welded. Because seal welds are not required for structural strength, omitting them was standard practice, but the laps trap moisture and bleed rust into the interior. We seal weld them.

At the tank floor, underside corrosion and electrolysis attack the plate from the bottom up, and the loss is often invisible until an ultrasonic survey finds it. Depending on remaining thickness, our crews fill through-holes with weld, install bottom patch plates, or replace the floor in full. Where a lining has failed, we prepare and recoat during the same shutdown, returning the steel to service already protected.

T Bailey LLC Case Study CTA

Seismic Upgrades and Bringing Tanks Up to Code

Seismic provisions in AWWA D100 and API 653 have tightened, and many tanks compliant when built no longer meet them. On those assets, aboveground storage tank repair addresses how the tank is anchored, stiffened, and supported.

  • Anchorage. Adding or modifying hold-down bolts and anchor chairs so the shell stays fixed under seismic load.
  • Shell stiffeners. Stiffening rings that control buckling in the lower courses, where overturning forces concentrate.
  • Foundation work. Rebuilding ringwall and slab foundations compromised by settlement or inadequate design.
  • Flexible joints. Replacing connections at the foundation interface so shell movement does not transfer into rigid pipe.
  • Elevated tanks. Reworking legs, bracing, and connections for current lateral force requirements.

Our field crews handle this through the same steel construction operation that erects new tanks, so foundation, shell, and structural scope stay with one crew. Municipal owners planning tank maintenance within a capital project can also review our notes on water reservoir projects.

Testimonial

There was no better intermediary for ensuring the construction project was always running smoothly and at its peak. They were a great coordinator and leader; able to convince everyone from subcontractors to engineers to follow their lead. This is because they exude knowledge and expertise that inspires trust in their work.

The Nyanza Tank and Booster Replacement had many scheduling hurdles to overcome by T Bailey. The District needed to build the new 2MG tank and booster station while keeping the existing online. T Bailey was able to work with the surrounding neighborhood, come up with innovative solutions, and bring the new tank and booster station online smoothly and with very few changes to the project.

I would like to suggest you work with the company, TBailey LLC
I strongly reference the partnership of the company for your contractor.

LAKEWOOD WATER DISTRICT

We appreciate the high quality work provided by T-Bailey and your subcontractors. The project was well managed and your team provided exceptional customer service to our neighboring customers throughout the project.

I want to personally thank you for your continual efforts to meet or exceed the contract requirements and for your personal and prompt attention to any questions or concerns.

We look forward to the opportunity to work with you on a future project

LAKE WHATCOM WATER & SEWER DISTRICT

We appreciate the high quality work provided by T-Bailey and your subcontractors. The project was well managed and your team provided exceptional customer service to our neighboring customers throughout the project.

I want to personally thank you for your continual efforts to meet or exceed the contract requirements and for your personal and prompt attention to any questions or concerns.

We look forward to the opportunity to work with you on a future project.

Sincerely,

LAKE WHATCOM WATER & SEWER DISTRICT

T Bailey LLC has built over a dozen petroleum storage tanks for our site and rebuilt a number of others in our working tank farm in the last several years.

While known for their remarkable speed to complete their work, in our case, it has been done safely despite very congested working conditions with the other trades and often rough weather conditions- both high winds and rain. Work was stopped appropriately when wind was a problem and proper precautions were taken.

Highly experienced oversight was brought in on the more challenging tasks to insure safe completion at our site. T Bailey’s equipment is usually the newest and in the best condition, which I’m sure helps their success.

We’d recommend T Bailey LLC for future work.

TARGA SOUND TERMINAL LLC

T Bailey worked diligently from the initial quote stage through fabrication to meet the needs of our client and have demonstrated their professionalism and experience at every turn. They have opened their doors and entertained multiple visits from both ROC Equipment and SFI before and during the fabrication process. While onsite, T Bailey representatives answered various technical questions that demonstrated their vast knowledge of the product and the drilling industry in particular. The attention to detail and QA/QC was obvious when observing the fabrication process and both ROC and SFI were extremely impressed. Employees took great care in their work, which says a lot about the employees themselves, but also their employer. T Bailey has also been very amenable to any design changes and schedule changes that have been requested by our client.

Above all, it has been TBailey’s product that has been so superior. The exceptional rolling, welding, and flush grinding actually caused excitement when the casing arrived to the project jobsite.

Based on this response and our own satisfaction, T Bailey will be ROC’s casing fabricator of choice, regardless of where the project is located. Potential savings in shipping costs from a closer fabricator are not worth foregoing the high quality product offered by T Bailey.

ROC Equipment

Safety System Modifications

General Tank Repair

Fall protection and access requirements have advanced, and older tanks routinely carry equipment that no longer meets them. Our tank maintenance services include upgrading or replacing safety climb systems, tie-off and fall-arrest anchorage, ladders, platforms, catwalks, stair treads, and handrails. Because the work is welded and structural, we sequence it with the tank’s other repairs.

In-Service Repairs and Minimizing Downtime

Seismic Upgrades

A tank out of service is not earning. That’s why our tank repair service is scoped around schedule. We handle spot repairs, leak repair, buckled shell repair, fixed-roof and floating-roof repair or replacement, and updates to firefighting foam and leak detection systems. Where the stored product and governing code permit, we perform in-service tank repairs that keep the asset operating while work proceeds.

The differences across types of petroleum storage tanks also determine whether a repair can proceed in service or requires a full clean and gas-free, so our storage tank repair services are planned around it.

Safety Feature Modification

ASME Pressure Vessel Repair and Modification

Pressure Vessel Repair

Altering or repairing an ASME-stamped vessel carries testing and documentation requirements ordinary tank repairs do not. T BAILEY LLC holds the ASME NBIC R-Stamp, authorizing us to alter and repair stamped vessels rather than only fabricate new ones.

  • Nozzle work. Adding, relocating, or replacing nozzles, including the reinforcement calculations the alteration requires.
  • Supports and attachments. Adding or modifying saddles, lugs, and structural attachments for a changed installation.
  • Flanges and fittings. Replacing or adding these where service conditions or connecting equipment change.

Each alteration is documented and registered as the National Board Inspection Code requires, keeping your vessel records auditable.

Why T BAILEY LLC for Tank Repair and Maintenance

Most tank owners coordinate a welding contractor, a coatings contractor, and a fabricator for one repair. We self-perform all three, working to one quality record, backed by our AISC Certified Fabricator status and SSPC QP3 contractor certification.

Fabricating replacement steel in our own shop is the second advantage. New floor plate, a shell course, or a roof section is cut, rolled, and built to the inspection report, removing the delay of sourcing components mid-outage.

Refinery, cogeneration, water treatment, and remote government tanks have all come through this shop, which is why owners bring us the complicated repairs.

Schedule Your Tank Assessment

When your tank is due for repair, a code upgrade, or scheduled maintenance, the next step is a conversation about condition and your operating window. Contact T BAILEY LLC to discuss inspection findings, repair scope, coatings, and shutdown timing, and we will plan tank repair and maintenance that returns the asset to service on a schedule you can build around.

Services

Construction

Our roots in industrial construction have given us the experience your project needs.

Coatings

With a ride range of coating abilities, our industrial painting division can provide the surface preparation and coatings your project needs.

Main Equipment

Our facilities are geared to the fabrication of AWWA and API field-erected welded steel storage tanks, UL and API shop tanks, pressure vessels, AWWA C200 water pipe, wind energy towers, large plate exhaust duct, and large diameter casing. Fabricated materials can be primed and painted before being shipped directly to a client’s jobsite or tied in with our construction division.

  • 4-roll hydraulic plate bending rolls, up to 2.75” x 10’-0 wide plate
  • CNC plasma cutting machines, 11’ x 50’ water tables
  • Numerous tandem head welding manipulators
  • Numerous single head welding manipulators
  • Tank/vessel turning roll sets, up to 100-ton capacity
  • Automated blasting system
  • Blask booth 25’ x 120’
  • Paint Booth 25’ x 120’
  • Iron workers
  • Several overhead bridge cranes, up to 50 tons capacity
  • Welding power sources for most welding processes
    • SAW
    • FCAW
    • SMAW
    • GMAW
    • GTAW
    • EWS
  • Angle iron bending rolls
  • 3 O’Clock automatic welders
  • Press brake
  • Multiple forklifts, up to 55 tons capacity
  • RT hydraulic cranes, up to 60-ton capacity
  • Scissor and snorkel personnel lifts
  • Extended boom forklifts
  • Dozer and excavators
  • Long haul trucks and trailers
  • Vertamatic welders
  • 5-axis CNC contour beveling plasma cutting table

Projects

Quality Control Certifications

As part of our commitment to quality, we work toward continuous improvement and maintain compliance with industry codes and standards.

READ MORE

What can we do for you?

Through experience, innovation, and planning, T BAILEY LLC delivers each project on budget, with unmatchable quality, and precise timing. Contact us and see how we can help you complete your project.