Bulk Storage Tanks: We Build Tanks of Custom Sizes

T BAILEY LLC specializes in high-quality bulk storage tank fabrication. Our tanks have almost unlimited applications across the industrial spectrum. We build tanks of custom sizes that are durable, cost-effective, and constructed to withstand the harshest operating and environmental conditions.

Our extensive capabilities include new shop-built and field-erected tanks as well as a repair service for your existing tanks. Let T BAILEY LLC handle your project from design to delivery.

Bulk Storage Tank Fabrication of All Custom Sizes

T BAILEY LLC manufactures bulk horizontal and vertical tanks for various storage purposes at your custom size required, with a range of other customization options available.
We have the capabilities to spearhead a wide range of challenging projects. We achieve this with our expert team that has the skills, knowledge, and equipment to overcome any engineering or technical issues that might arise.

From bulk primary storage tank solutions, and secondary tanks to customized and specialized tanks, and other relevant components to facilitate a broad range of projects — we aim to facilitate it all. Regardless of the environment and challenges presented by your project location.

We offer a variety of designs to accommodate any containment, storage requirements, or configuration. From the primary bulk tank to secondary bulk storage tanks, including project-specific equipment design and engineering requirements – our turnkey and build-to-order specialists will meet your bulk storage tank requirements.

We have formed multiple partnerships and fine-tuned processes to ensure that we flawlessly deliver quality-assured tanks that are fit for purpose, sustainable, and durable.

Bulk Storage Tank Capabilities

T BAILEY LLC fabricates single-wall and double-wall steel tanks designed to be used as bulk liquid storage tanks or as storage of other chemicals, gasses, water, wastewater, and other liquids.

Custom Tank Sizes

These can be supplied in standard sizes or made to order for your custom application. We are up to any challenge — tell us what you need to store and we will research, consult, and advise you on your options.

Learn More About Our Capabilities

To get a better idea of our exceptional capabilities, read about our completed Projects using the tab in the main menu. Here is one of our more unusual case studies.

Bulk Storage Tank Types

1. Standard UL 142 tanks: Vertical and Horizontal Bulk Storage Tank:
   1. For noncorrosive, stable flammable, and combustible liquids that have a specific gravity not exceeding that of water (1.0).
   2. Application examples are petroleum products and chemicals.
   3. Shop fabricated, aboveground, non-mobile, steel storage tanks.
   4. Single wall, double wall or diked, and can be compartmentalized.
   5. Orientation can be vertical or horizontal, and shape can be cylindrical, rectangular, or round.
   6. The maximum allowable working pressure is 0.5 PSIG as measured from the top of the tank.
2. API 620 tanks: 
   1. For liquid products with high internal pressure (up to 15 PSI) or low temperature.
   2. Application examples are liquified natural gas and cryogenic products.
   3. Aboveground, vertical tanks are usually larger than 300 feet in diameter and are field-erected due to their size.
3. API 650 tanks: Low-Pressure Liquid Storage Tanks
   1. For liquid products that have lower pressure, but a higher temperature (up to 200oF).
   2. Application examples are oil, gas, chemicals, water, and biofuel.
   3. The most common tanks in the oil industry are usually found in fuel refineries, pipelines, terminals, and process facilities.
4. Condensate Tanks:
   1. Designed to trap and retain condensate from fossil fuel processing systems.
   2. They can accommodate the liquid stream process and any potentially corrosive substances in the flow.
   3. Application examples are intermediate natural gas liquids, condensate, and liquid waste products from fuel production, before stabilization processing systems.
5. Hoppers: Fuel Storage Tanks
   1. Vertical, low profile, large capacity, double wall tanks for all types of fuel, hazardous chemicals, and petroleum products.
   2. Application examples are fuel, diesel, kerosene, gasoline, and solvents.
   3. For aboveground storage with a minimum of 110% secondary containment.
6. Cone Bottom Tanks:
   1. Ideal for substances that need to be fully drained or are prone to sludging.
   2. Application examples are biodiesel and distillates.
   3. Cone bottom tanks can be used indoors or outdoors, but require stands for support.
   4. The cone slope angle can vary from shallow for liquids, to steep for heavy sludges.
7. ASME Pressure Vessels:
   1. Section VIII Division 1 tank can be used to safely store liquids, vapors, and gasses at pressures significantly higher than ambient pressure.
   2. They are essential in the petrochemical and refining industry.
   3. Application examples include compressed natural gas and liquid nitrogen.
   4. They are designed to operate at pressures greater than 15 PSIG.
   5. They can be fired or unfired.
8. Low-pressure Tanks:
   1. Low-pressure tanks that are too volatile for atmospheric storage.
   2. Application examples are gasoline and refrigerated storage.
   3. They are designed per AP 620 codes to withstand internal pressures ranging from 0.5–15 PSIG.
9. Fireguard® UL2085 Double Wall Tanks:
   1. For safe, aboveground storage of highly flammable and combustible hydrocarbon fuels and chemicals.
   2. Application examples are avgas and jet fuel.
   3. Fire-protected, aboveground, double wall tanks.
   4. Highly efficient insulation in the interstice protects the inner tank.
   5. Compliant with fire codes and carry a 30-year limited warranty.
10. F921® Double Wall Tanks:
    1. For safe, aboveground storage of flammable and combustible hydrocarbon fuels and chemicals.
    2. Application examples include gasoline, diesel fuels, antifreeze, oils, lubricants, biodiesel, chemicals, and more.
    3. Include integrated, testable interstice monitoring for leak detection.
    4. Impermeable secondary containment meets EPA SPCC requirements.

Bulk Tank Sizes

We can fabricate tanks in any size capacity of up to 30 million gallons. Depending on shipping constraints, all tanks up to 20’ wide and 20’ tall may be built in our state-of-the-art facility. For larger tanks, we fabricate pieces or subassemblies in our shop and put them together on-site during the installation process.

High-Quality Materials

T BAILEY LLC’s heavy manufacturing processes mainly use the highest quality carbon steel plate, or stainless steel where required. Our precision welding and specialized coatings allow us to produce steel tanks of excellent durability that can withstand extreme conditions.

Tank Head Assembly and Geometry

We offer welded or bolted end closures. The 3 most commonly used tank heads are:

1. Elliptical or semi-elliptical. These are used on unfired pressure vessels, such as liquefied petroleum gas and air receivers.
2. Hemispherical. These are used on large-circumference tanks or high-pressure applications to reduce material and weight.
3. Flat. These are used in storage or holding tanks with no pressure. They are also a good option when you need a lower head height installation.

Other options include ASME flanged and dished, conical, and torispherical tank heads.

Tank/Vessel Codes and Standards

T BAILEY LLC can fabricate tanks that adhere to the stringent requirements of the following codes and standards:

• ASME Section VIII – Div 1
• API 650
• API 620
• API 653
• UL 142
• STI F921
• STI F941
• UL 2085
• FM
• ULC
• National Board “R”
• AWWA D100
• AWWA D102

Working Position

When selecting a tank, it’s very important to consider its location and orientation, and its accessibility requirements in your process or system. Our tanks’ working positions include:

1. Horizontal or vertical.
2. Aboveground.
3. Indoor or outdoor.
4. Free-standing, partially buried, on stands, legs, or weight-bearing cradles.

Other Accessories

1. Access stairways and ladders.
2. Security systems.
3. Heating and cooling systems.
4. Sensor arrays.
5. Pumps.
6. Mechanical and/or electrical controls.
7. All civil construction.

Design and Engineering of T BAILEY LLC’s Bulk Storage Tanks

Whether we are building pre-engineered bulk storage tanks or designing from scratch, our team and partner engineers can handle all the preliminary planning. We use CAD modeling to conduct performance and durability calculations and provide cost recommendations including maintenance costs.

We account for all variables during the planning process, including foundations, load, anchorage, ambient temperature fluctuations, seismic conditions, and volatile wind conditions.

T BAILEY LLC’s unmatched design and engineering paired with rapid turnaround times are the basis of our tank manufacturing and installation business.

T BAILEY LLC Follows Health, Safety, and Environmental Protocols

We customize site-specific safety and health plans for every project. We have received several prestigious awards for best safety performance in the industry.

All team members undergo our Health, Safety, and Environmental Program, to ensure best practices. Our program includes:

• Safety and health training.
• Job Hazard Analysis.
• Knowledge assessment tests.
• Periodic inspections.
• Auditing.
• Recertification to comply with OSHA and other regulatory agencies.

Our Bulk Storage Tank Fabrication Process

Step #1: After receiving the raw steel plate, we check every piece for quality and integrity.

Step #2: The steel is cut, beveled, and rolled into pieces that fit together to produce the correct diameter and height.

Step #3: The sections are welded together, either in our fabrication facility, or field erected on the job site if the tank is larger than 20’x20’

Step #4: For thick steel walls, heat treatment and stress relieving ensure integrity.

Step #5: Finally, the tank is blasted, primed, and coated to produce the final product.

Testing and Quality Control of Our Bulk Storage Tanks

T BAILEY LLC supervises all industrial fabrications. Our quality control and testing division is led by an AWS Certified Welding Inspector and CWB Certified Welding Supervisor. Our testing and verification processes include:

• Visual inspection and step-by-step monitoring of all processes.
• Radiographic Testing (RT).
• Ultrasonic Testing (UT).
• Dye Penetrant Testing (PT).
• Magnetic Particle Testing (MT).
• Positive Material Identification (PMI).
• Hardness testing.
• Impact testing.
• Leak testing.
• Hydrostatic testing, up to 2,500 PSIG.
• Soluble salt testing.
• Full blast and lining profile measuring.
• Adhesion testing.
• Dry film thickness testing.
• Lining continuity (holiday) testing.

Our Bulk Storage Tanks Transportation Options

We operate a fleet of large trucks and maintain trusted long-distance haul trucking partnerships. Alternatively, we can also deliver by rail. Being situated close to the deep water Port of Anacortes offers several shipping and barging options. We facilitate transport where possible for almost any fabricated tank we design and manufacture.

T BAILEY LLC – Professional Storage Tank Fabricators

From start to finish, our expert team designs, fabricates, tests, and delivers bulk storage tanks and replacement parts to satisfy every client’s exact specifications with installation and maintenance guaranteed from a trusted source.

We strive to deliver impeccable quality workmanship according to the highest industry standards, with a dedication to both personal and professional service. Contact T BAILEY LLC today and let our expert team facilitate your bulk storage tank requirements.